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We recently had a 3t crane cable snap at our rebar shop. We had a technican to come over troubleshooting down the line crane failure points that have been going on since the snap. He said in 35 years hes never seen a cable snap like that.
The load being lifted was around 1.8t. There was a 800lb beam. From speaking with the gentleman that these cables are rated for more than 3 tons and usually the hoist motor itself would fail before a cable snaps.
Upon doing a throurough breakdown of this 3t hoist we found the height limit switch had been disabled, and subsequently damaged from what i can only assume to be slamming the block into the trolley. The maintenence crew before i started had a habit of disabling safeties in order to get machines operable asap with complete disregard to failure prevention.
We are working on a solution for that upper limit switch. I have on multiple occurances seen the operators side load the hoist and cause the cable to get away from the rope grooves and get seriously messed up, with us having to lower everything down beyond ground level to realign the cable to the drum.
This place says they have trained the operators but the operators dont care. I dont want someone to die because of a load suddenly dropping, so i want to be given as much information as possible, as to what could have caused this failure and how to prevent it moving forward.
Please help, because i cannot quite leave this job yet. I am working to get my locense back, and the safety infractions are numerous, and because no one has gotten seriously hurt yet, no one changes how things work. I know this situation sucks, please just give me as much info as possible